THUNDER LASER NOVA-24
www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENTCO.,LTD
[emailprotected] No.197, Hudong Road, Shatian Town,
Tel :(86)769 82665376 Dongguan, Guangdong, China
1
THUNDER LASER
SYSTEMS
User’s manual for NOVA-24 www.thunderlaser.com
[emailprotected]
December 31, 2015
Original Instruction
http://www.thunderlaser.com/
THUNDER LASER NOVA-24
www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENTCO.,LTD
[emailprotected] No.197, Hudong Road, Shatian Town,
Tel :(86)769 82665376 Dongguan, Guangdong, China
2
Introduction This manual has been designated as the thunderlaser systems, laser cutting
machine installation and user guide The manual is divided intofive chapters，
Including general information instructions, safety instructions,the key
components of every laser cutting systems and the installationsteps, operation
instructions and maintenance instructions from THUNDERLASERCompany.
Frist, it should be emphasized that the installation of eachsystem must meet
the requirements, and make it consistent with the installationrequirements of
THUNDERLASER. If not, the machine will not working properly，poorperformance，
life shortened，maintenance costs increased and even machinedamage .
The note is for getting a specific requirement of systeminstallation，and we
hope every customer try to understand these notes beforeinstallation and usage,
thus you can correctly install and use. If you meet anyinstallation problems，
you can contact our technical staff and customer service staff.At the same time,
you can also refer to the machine installation video that weposted on youtube.
The specific URL is
http://www.thunderlaser.com/how-to-use-your-laser-machine Or
https://www.youtube.com/watch?v=NpLo1L0NQx8&list=PLjSZrgjcrhs7QucNN-3jx7rZapDGfj
G-5 .
http://www.thunderlaser.com/how-to-use-your-laser-machinehttps://www.youtube.com/watch?v=NpLo1L0NQx8&list=PLjSZrgjcrhs7QucNN-3jx7rZapDGfjG-5https://www.youtube.com/watch?v=NpLo1L0NQx8&list=PLjSZrgjcrhs7QucNN-3jx7rZapDGfjG-5
THUNDER LASER NOVA-24
www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENTCO.,LTD
[emailprotected] No.197, Hudong Road, Shatian Town,
Tel :(86)769 82665376 Dongguan, Guangdong, China
3
Contents
Chapter1 General....................................................................................................................................5
1.1 General Information.......................................................................................................................5
1.2 Designated......................................................................................................................................6
1.3 Disposal remarks............................................................................................................................6
1.4 Technical Data/Device Specification.............................................................................................7
1.5 Manufacturer’s Label.....................................................................................................................9 Chapter 2 Safety....................................................................................................................................10
2.1 General Safety Information........................................................................................................10
2.2 Laser Safety Information............................................................................................................12
2.3 Safety Precautions When Operating the Device........................................................................13
2.4 Warning and Information Labels..................................................................................................14
Chapter 3 Process of Installing..........................................................................................................16
3.1 Unpacking.....................................................................................................................................16
3.2 Location..........................................................................................................................................17
3.3 Before Installaion.........................................................................................................................18
3.4 Exhaust System - Requirements.....................................................................................................20
3.5 Air System -Requirements.............................................................................................................20
3.6 Computer - Requirements..............................................................................................................21
3.7 Connections....................................................................................................................................22
3.7.1 Connecting the Mains............................................................................................................22
3.7.2 Connecting the Computer......................................................................................................23
3.7.3 Connecting the Exhaust System............................................................................................24
3.7.4 Connecting the Air System....................................................................................................26
3.7.5 Connecting the Cooling System............................................................................................27
Chapter 4 Operation...........................................................................................................................28
4.1 Machine View...............................................................................................................................28
4.2 ON/OFF Switch............................................................................................................................32
4.3 How to use the TL-Timer.............................................................................................................33
4.4 How to replace the 4 inch laser head and HR laser head.............................................................35
4.5 How to adjust focus distance using manual/auto.........................................................................37
4.6 How to Use the Display................................................................................................................40
4.6.1 Function of the Buttons.........................................................................................................40
4.6.2 The Main Interface................................................................................................................42
4.6.3 Speed Key..............................................................................................................................43
4.6.4 Max/Min Power Keys...........................................................................................................43
4.6.5 Set the Layer Parameters.......................................................................................................44
4.6.6 Z/U Key.................................................................................................................................44
4.6.7 Z Move..................................................................................................................................45
4.6.8 U Move..................................................................................................................................45
4.6.9 Axis Reset+............................................................................................................................45
4.6.10 ManualSet+.........................................................................................................................46
4.6.11 Laser Set+............................................................................................................................46
4.6.12 Origin Set.............................................................................................................................47
4.6.13 Set Fact Parameters.............................................................................................................48
THUNDER LASER NOVA-24
www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENTCO.,LTD
[emailprotected] No.197, Hudong Road, Shatian Town,
Tel :(86)769 82665376 Dongguan, Guangdong, China
4
4.6.14 Def. Fact Parameters...........................................................................................................48
4.6.15 Auto Focus...........................................................................................................................48
4.6.16 Language.............................................................................................................................48
4.6.17 IP Setup................................................................................................................................49
4.6.18Diagnoses.............................................................................................................................49
4.6.19 Screen Origin.......................................................................................................................50
4.6.20 File Key...............................................................................................................................51
4.6.21 Alarm Information of Display.............................................................................................53
4.7 The First Time Running the Laser................................................................................................54
4.8 Workstation Area Indication...........................................................................................................56
4.9 Rotary Engraving Attachment......................................................................................................57
4.10 For Laser Engraving...................................................................................................................60
Chapter 5 Maintenance......................................................................................................................61
5.1 Cleaning the Laser Machine.........................................................................................................61
5.2 Cleaning the Optical Parts............................................................................................................62
5.2.1 Cleaning the Focus Lens.......................................................................................................62
5.2.2 Cleaning the Mirrors...........................................................................................................64
5.2.3 Cleaning Beam Combiner.....................................................................................................66
5.3 Maintain the X/Y/Z Rails.............................................................................................................67
5.4 Check the Beam Path....................................................................................................................68
5.5 Change Cooling Water for The Water Chiller................................................................................69
5.6 Maintenance Plan.........................................................................................................................70
THUNDER LASER NOVA-24
www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENTCO.,LTD
[emailprotected] No.197, Hudong Road, Shatian Town,
Tel :(86)769 82665376 Dongguan, Guangdong, China
5
Chapter1 General
1.1 General Information
Caution:
Please read and follow this Operation Manual carefully, beforeinstallation
and operation. Damage to persons and/or material can result fromnot following
individual points of the Operation Manual!
Operation of the system is only permitted with equipment andspare parts
supplied or listed in the spare parts and consumables lists.
Auxiliary equipment must be adjusted to the base machine (anyqueries to
dealer or manufacturer).
The following symbols are used for easier understanding of theOperation Manual:
Caution: This component is under voltage. In these areasstrictly
observe the safety instructions regarding electricity. Care isto be taken
in particular during maintenance and repair work.
Caution: In this area pay attention to the possible dangers ofthe laser
beam.
Caution: Warning of hand injury
Caution: Indicates the potential for fire danger when operationthe
laser. Do operate the laser machine when unattended
Tips: Note or information on individual components of the devicethat
simplify the use or make it more understandable.
THUNDER LASER NOVA-24
www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENTCO.,LTD
[emailprotected] No.197, Hudong Road, Shatian Town,
Tel :(86)769 82665376 Dongguan, Guangdong, China
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1.2 Designated
The THUNDER LASER NOVA-24 is used for engraving and cutting ofsigns, stamps and suchlike.
A wide variety of materials such as rubber, acrylic, coatedmetal, tin, special steel,
Anodized aluminum, cork, cardboard, glass, leather, marble,several plastics and wood
can be processed on the laser.
1. The engraving process must only be performed with a perfectlyadjusted machine.
2. For cutting applications with 40 W the use of the cuttingtable is absolutely necessary.
3. Use of the system in other areas is against the designateduse. The manufacturer does
not admit liability for damage to personal and/or equipmentresulting from such use.
4, The system must only be operated, maintained and repaired, bypersonnel that are
familiar with the designated field of use and the dangers of themachine!
5. Non-observance of the instructions for operation, maintenanceand repair described in
this Operation Manual excludes any liability of the manufacturerif a defect occurs.
6. Caution when processing conductive materials (carbon fibers),Conductive dust or
particles in the ambient air might damage electrical componentsand lead to short circuits.
Bear in mind that those defects are not warranted.
1.3 Disposal remarks
Do not dispose the machine with domestic waste!
Electronic devices have to be disposed according to the regionaldirectives on electronic
and electric waste disposal. In case of further questions,please ask your supplier. He
might take care of proper disposal.
THUNDER LASER NOVA-24
www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENTCO.,LTD
[emailprotected] No.197, Hudong Road, Shatian Town,
Tel :(86)769 82665376 Dongguan, Guangdong, China
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1.4 Technical Data / Device Specification
Mechanics
Working area 23.6“x 15.7“/ 600 x 400 mm Table Size 27.6“x 20.9“/700 x 530 mm Z Axis Height 6.1 inch /155 mm
Max. Height of work piece (Motorized Table, Standard laser head)6.1 inch / 155 mm
Max. Height of work piece (No Motorize Table, Standard Laserhead) 1-2.1 inch /27- 55mm
Max. Engraving speed 39 inch/sec. / 1000 mm/sec. Standard
Cutting speed depending on material, thickness, laser power
Motor Easy Servo Motor
Drive Hybrid Servo Drive
Work piece table Solid metal (Honey comb table)
Max. load of work piece table 20 kg
Net Weight 130kgs (287Ibs)
Lenses available (focal distance) 2, 0” Focus lens diameter20mm
Reflector diameter 25mm
Beam combiner diameter 20mm
Dimensions
W x D x H 42.1“x 31.1“x 21.3“/ 1070 x 790 mm x 540 mm
Max Part Size (W x L x H)
Front Door Closed 27.6“x 20.9“x 8.3“/ 700 x 530 mm x 155 mmPass-Through Door 27.6“ x∞“x 0.6“/ 700 x∞mm x 10 mm
Features
Standard:
Red Dot Pointer, Auto Focus, Motorized Table, Pass-Through Door,Air Assist, Water
Pump, Exhaust Fan, Honey Comb Table, 2,0”(50.8mm)Focus Lens,Easily Adjustable Home Position, LCD Display, 3D Engraving, “NoWater “protection, Emergency Stop, Open cover protection, TL-Timer,The warning light.
Optional:
Rotary Attachment, Water Chiller Attachment, High Resolutionhead (up to 1000DPI, while
standard laser head Max is 500DPI), High air compressor set(Includes water filter).
Control System
Laser power Adjustable from 2 - 95% (typically 12-95%)
Interface Hardware USB: connect to PC and U-disk
Ethernet: connect to PC
Interface Software RDWorksV8
Operating Modes Optimized raster, vector, and combined mode
Buffer Memory 128 MB Standards
THUNDER LASER NOVA-24
www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENTCO.,LTD
[emailprotected] No.197, Hudong Road, Shatian Town,
Tel :(86)769 82665376 Dongguan, Guangdong, China
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Laser Equipment
Laser Type Sealed CO2 Glass Laser Tube
Laser Power: 40W,
See AlsoTHUNDER LASER NOVA-35 THUNDER LASER SYSTEMSs_manual_for_N… · DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com No.197, Hudong Road, Shatian Town, Tel :(86)769 826653 - [PDF Document]Chandeliers crystal Exports from World - Export data with price, buyer, supplier, HSN codeTHUNDER LASER NOVA-35 THUNDER LASER SYSTEMSs_manual_for_NOVA35.pdf · DONGGUAN THUNDER LASER EQUIPMENT CO.,LTD tech@thunderlaser.com No.197, Hudong Road, Shatian Town, Tel :(86)769 - [PDF Document]60W
Wavelength 10, 6µm
Red dot pointer Laser Power< 5mW
Wavelength 630nm – 680nm
Cooling System
Air Cooling System Air-Cooled
Water Cooling System Water Cooled
Electricity, Power, Fuse
Electricity Requirement 110 to 240 volts, 50 or 60 Hz, Singlephase
Power consumption 1100W (Assembly 40Watt Laser Tube)
1200W (Assembly 60Watt Laser Tube)
Recommended fuse 15A, 230V (40W/60W Laser Tube)
15A, 115V (40W/60W Laser Tube)
Ambient Conditions
Ambient temperature +15°C to +35°C / 59°F to 95°F
Humidity 40% to max. 70%, not condensing
Laser Safety
Laser class CDRH Laser Safety
Laser Class 4(H)
CE compliant FDA approved
THUNDER LASER NOVA-24
www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENTCO.,LTD
[emailprotected] No.197, Hudong Road, Shatian Town,
Tel :(86)769 82665376 Dongguan, Guangdong, China
9
1.5 Manufacturer's Label
The manufacturer's label is located on the back of the device(see Figure below).
It is recommended to enter data such as serial number and yearof manufacture into the
Manufacturer label below so that you always have this data handyif you have problems
with your device or require spare parts.
THUNDER LASER NOVA-24
www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENTCO.,LTD
[emailprotected] No.197, Hudong Road, Shatian Town,
Tel :(86)769 82665376 Dongguan, Guangdong, China
10
Chapter 2 Safety
2.1 General Safety Information
All personnel involved in installation, set-up, operationmaintenance and repair of the
machine, must have read and understood the Operation Manual andin particular the
"Safety" section. The user is recommended to generatecompany-internal instructions
considering the professional qualifications of the personnelemployed in each case, and
the receipt of the instruction/Operation Manual or theparticipation at introduction/training
should be acknowledged in writing in each case.
Safety-conscious of Working
The machine must only be operated by trained and authorizedpersonnel.
The scopes of competence for the different activities in thescope of operating the
machine must be clearly defined and observed, so that under theaspect of safety no
unclear questions of competence occur. This applies inparticular to activities on the
electric equipment, which must only be performed by specialexperts.
For all activities concerning installation, set-up, start-up,operation, modifications of
conditions and methods of operation, maintenance, inspection andrepair, the switch-off
procedures that may be provided in the Operation Manual must beobserved.
Safety Information for the User and/or Operating Personnel
1. No working methods are permitted that affect the safety ofthe machine.
2. The operator must also ensure that no unauthorized personswork with the machine
(e.g. by activating equipment without authorization).
3. It is the duty of the operator, to check the machine beforestart of work for externally
visible damage and defects, and to immediately report changesthat appear (including
behavior during operation) that affect the safety.
4. The user must provide that the machine is only operated inperfect condition.
5. The user must guarantee the cleanness and accessibility atand around the machine
by corresponding instructions and controls.
6. Principally, no safety components may be removed or disabled(already here we
emphasize the imminent dangers, for example severe burns, lossof eye-sight). If the
removal of safety components is required during repair andservice, the replacement
of the safety components must be performed immediately aftercompletion of the
service and repair activities.
7. Preparation, retooling, change of work piece, maintenance andrepair activities must
only performed with equipment switched off, by trainedpersonnel.
THUNDER LASER NOVA-24
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[emailprotected] No.197, Hudong Road, Shatian Town,
Tel :(86)769 82665376 Dongguan, Guangdong, China
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8. It is forbidden to perform unauthorized modifications andchanges to the machine. It is
emphasized, that any unauthorized modifications to the machineare not permitted for
safety reasons.
THUNDER LASER NOVA-24
www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENTCO.,LTD
[emailprotected] No.197, Hudong Road, Shatian Town,
Tel :(86)769 82665376 Dongguan, Guangdong, China
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2.2 Laser Safety Information
1. To assess the potential dangers laser systems pose, they areclassified into
4 safety classes, thunder laser NOVA-24 is a device of class 4.This is guaranteed by the
protective housing and the safety installations.
Please note that improper and warranty operation of the devicecan override the status of
Safety class 4 and can cause the emission of harmfulradiation.
2. This laser engraving system contains a carbon dioxide (CO2)laser of class 4
that emits intensive and invisible laser radiation. Withoutsafety precautions
the direct radiation or even diffuse reflected radiation isdangerous!
3. Without safety precautions, the following risks exist withexposure to laser radiation:
Eyes: Burns to the cornea
Skin: Burns
Clothing: Danger of fire
4. Never try to modify or disassemble the laser and do not tryto start up a system that had
been modified or disassembled!
5. Dangerous radiation exposure can result from the use ofoperation or adjustment
equipment other than that described here, and if differentoperational methods are
performed.
THUNDER LASER NOVA-24
www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENTCO.,LTD
[emailprotected] No.197, Hudong Road, Shatian Town,
Tel :(86)769 82665376 Dongguan, Guangdong, China
13
2.3 Safety Precautions when Operating the Device
In your thunder laser NOVA-24, a closed safety system isintegrated which immediately
stop a job when the protection cover is opened. Consequently anincomplete engraving
can occur if the cover is opened during operation. Therefore,first press the "PAUSE"
button, if you want to interrupt an engraving process.
Please remember the following safety precautions when workingwith this device:
CO2 Fire extinguishers should be placed near laser
Do not store any flammable materials in the inside of thedevice. Particularly leftovers of
produced materials have to be removed to prevent firehazard.
Please maintain free air-flow surrounding this system. At alltimes, do not cover during
operation.
These lasers emit invisible radiation; safety glasses should beworn when maintenance
these machines for your protection.
Do not disable limit switches or safety features as this caninvalidate warranties and cause
damage to you and the machine.
Do not leave the laser unattended when it is working, smallscraps can ignite and without
supervision can destroy the machine if not checked.
Adjustment of the beam path must be performed only by especiallytrained personnel.
An improper setting can lead to uncontrolled emission of thelaser radiation.
Before processing materials the user must verify, whetherharmful materials can be
generated and whether the filter equipment of the exhaust systemis suitable for the
harmful materials. We emphasize that it is the responsibility ofthe user, to consider the
national and regional threshold values for dust, fogs and gaseswhen selecting the filters
and the exhaust system. (The values for the maximum workplaceconcentration must not
be exceeded.)
PVC (polyvinyl chloride) must under no circ*mstances beprocessed with the laser.
Should you have further questions before starting work, pleasefeel free to write us
an email at: [emailprotected]
THUNDER LASER NOVA-24
www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENTCO.,LTD
[emailprotected] No.197, Hudong Road, Shatian Town,
Tel :(86)769 82665376 Dongguan, Guangdong, China
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2.4 Warning and Information Labels
The warning and information labels are attached in suchpositions of the device that could
represent a source of danger during set-up and operation.Therefore, follow the
information on the labels. If labels are lost or damaged, theymust be replaced
immediately.
THUNDER LASER NOVA-24
www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENTCO.,LTD
[emailprotected] No.197, Hudong Road, Shatian Town,
Tel :(86)769 82665376 Dongguan, Guangdong, China
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THUNDER LASER NOVA-24
www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENTCO.,LTD
[emailprotected] No.197, Hudong Road, Shatian Town,
Tel :(86)769 82665376 Dongguan, Guangdong, China
16
Chapter 3 Process of Installing
3.1 Unpacking
You receive your THUNDER LASER NOVA-24 packed in a wooden box,which contains
the laser machine and additional accessories. The followingsteps give you an overview of
the unpacking and assembly of the laser. Please follow thesesteps carefully.
Tips: Keep the packing box. You will require it in case of areturn.
Dispose all waste according to the applicable waste disposallaw.
1. Put the wooden box on a flat and spacious room forunpacking.
2. Remove the machine box; carefully remove the foam material,which protects the
viewing window of the cover and around the machine.
3. Take out the key，open the door of the laser，Remove theaccessories box which
contains all accessory parts required for the installation ofthe laser machine.
And check if there’s anything damaged or missed duringshipping.
4. You will see an attachment table on the machine; please checkwhether the
accessories are all on the table.
5. Please keep the keys and the warranty certificate well (andplease show us your
warranty certificate if you need tech support for the machinefailure, then we will provide
you the best technical service).
6. Remove the sponge and nylon cable ties from inside themachine, and then start to
install the machine (below chapters are installationdetails)
THUNDER LASER NOVA-24
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[emailprotected] No.197, Hudong Road, Shatian Town,
Tel :(86)769 82665376 Dongguan, Guangdong, China
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3.2 Location
Before you install the laser system, you should select anappropriate location. Follow the
guidelines shown below:
1. Avoid locations where the system is exposed to hightemperatures, dust and high
humidity. (The humidity must not exceed 70% and the temperaturemust not be close
to the dew point.)
2. Avoid locations where the system is exposed to mechanicalshocks.
1. Fuse protection:
Do not connect other devices via the laser fuse, as the lasersystem requires the full
amperage.
Tips:
1. Avoid locations with poor air circulation.
2. Select a location, whose room temperature is between 15 °Cand 35 °C (59° – 95° F). Avoid higher ambient temperatures andstrong exposure of the engraver to the sun.
Use blinds, if required.
3. Select a location that is not more than 4.50 m away from yourcomputer (max. cable
length to avoid disturbing interferences).
4. Try to place a working table or a place to put things next toit. This shall avoid, that the
machine is misused as a table.
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3.3 Before Installation
1. Take out the sponge around the laser tube. Like below:
2. Take out the nylon cable ties around the honey comb plate andX axis.
Remove the transparent bag out of the first mirror mounts, thesecond mirror
mounts, the third mirror mounts and the standard laser head.Like below:
PS: The lid with a set of key and a manual focusing tool forusers
THUNDER LASER NOVA-24
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[emailprotected] No.197, Hudong Road, Shatian Town,
Tel :(86)769 82665376 Dongguan, Guangdong, China
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3. Open the emergency switch (must do it for the first time touse the machine).
Like below
THUNDER LASER NOVA-24
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[emailprotected] No.197, Hudong Road, Shatian Town,
Tel :(86)769 82665376 Dongguan, Guangdong, China
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3.4 Exhaust System – Requirements To guarantee the rightventilation during the engraving and the cutting. The devicemust
be equipped with a fine exhaust fan(generation of rubber dust),if you use an carbon filter
(neutralization of smells) will be better for exhaust effect. Agood exhaust fan of the
outgoing air is also required when cutting plastics or engravingwood.
Connection - see section 3.7.3 connecting the ExhaustSystem.
Do not start the machine without an adequate exhaust system.
3.5 Air System – Requirements To guarantee do not catch file andtoo much smoke during the engraving and the cutting.
The device must be connecting with the laser to make sure thelaser is safe during the
work.
THUNDER LASER NOVA-24
www.thunderlaser.com DONGGUAN THUNDER LASER EQUIPMENTCO.,LTD
[emailprotected] No.197, Hudong Road, Shatian Town,
Tel :(86)769 82665376 Dongguan, Guangdong, China
21
3.6 Computer – Requirements The following recommendationrepresents the minimum requirements. When using a
more powerful computer the graphics are generated and displayedfaster and the
computing times and the data transfer to the laser are reduced.To use the newest
software version, you might have to abide otherrequirements.
• Windows 10 (32 bit or 64 bit )
• Windows 8 (32 bit or 64 bit )
• Windows 7 (32 bit or 64 bit )
Windows Vista (with Service Pack 1 or later)
Windows XP (with Service Pack 2 or later)
• 1024 MB of RAM, 400 MB of hard disk space
• Pentium® 3 or 4 processor or AMD Athlon™ XP • 1024 x 768 orbetter monitor resolution
• 1 free USB interface
• 1 free Ethernet interface
• Mouse
THUNDER LASER NOVA-24
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[emailprotected] No.197, Hudong Road, Shatian Town,
Tel :(86)769 82665376 Dongguan, Guangdong, China
22
3.7 Connections
Perform the connections exactly in the order described;otherwise electrostatic charging
can damage your computer and/or the electronics of the lasersystem.
3.7.1 Connecting the Mains
Connect one end of the mains cable with the connection socket atthe rear side of the
laser device (see Figure below) and the other end with aprotected power outlet.
Mains voltage and operating voltage must correspond (AC 230V50/60 Hz or AC 115V
50/60 Hz) – see information label beside the connection socket.The machine (certain) Power Cable for each country was put insidethe Tool box with
machine.
Under no circ*mstances switch on the device if the voltages donot correspond.
Tips: The main fuses are located inside the connection socketand are accessible from
the exterior.
THUNDER LASER NOVA-24
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[emailprotected] No.197, Hudong Road, Shatian Town,
Tel :(86)769 82665376 Dongguan, Guangdong, China
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3.7.2 Connecting the Computer
Connecting the Computer and the machine by using the USB cable.Like below:
Connecting the Computer and the machine by using the Ethernetcable. Like below:
THUNDER LASER NOVA-24
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[emailprotected] No.197, Hudong Road, Shatian Town,
Tel :(86)769 82665376 Dongguan, Guangdong, China
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3.7.3 Connecting the Exhaust System
How to set up the exhaust system
Insert one side of the gray exhaust pipe into the fan inlet andthe other side into the
fuselage behind the exhaust tank. Insert one side of the grayexhaust pipe into the fan
outlet and put the other side of the pipe outside where you work(If the machine is far from
the outside of the room that the gas manufactured by the machinecannot be discharged;
then you might need an dust/fume filter, it can keep the airquality of your working
environment well).
Please refer to the following pictures about how to install theexhaust pipe:
Also you can refer to the video on how to set up your MARS lasermachine in our website
http://www.thunderlaser.com/video/laser-machine/setup-your-mars-laser-machine.html
The input voltage must correspond (AC 230V 50/60 Hz or AC 115V50/60 Hz) – see information label beside the connection socket.
http://www.thunderlaser.com/video/laser-machine/setup-your-mars-laser-machine.html
THUNDER LASER NOVA-24
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Tips: Do not connect the air compressor or the water chiller tothe above interface，if
connect them to the above interfaces that cause in failure ofthe machine, the warranty
does not covered.
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3.7.4 Connecting the Air System
First of all, Install a air blowing mouth (copper) to the airsystem, then connect the air pipe
(white side) to the mouth, the other side to the machine. Afterthat, please connect the
power cable (of the air system) to the machine. Like below:
The output voltage must correspond (AC 230V 50/60 Hz or AC 115V50/60 Hz) – see information label beside the connection socket.
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3.7.5 Connecting the Cooling System
Please connect to the water chiller priority if you have waterchiller. If not, and please
connection using the water pump.
The connection of the machine and the water chiller.
Take out one of the water pipes and connect to the water chillerwhere marked as
“OUTLET”, the other side of the pipe connect to the machinewhere marked as “Water IN”.
The other pipe, please connect to “INLET” of water chiller and“Water OUT” of machine.
Just refer to below picture shown that the order from 1 to 2port to connect them.
For example: 1 to 1, 2 to 2
We will provide a certain chiller power cable for differentcountries, and the power cable
will be put inside a box together with the water chiller.
The connection of the machine and the Water pump
Take out one of the water pipes and connect to the waterpump，the other side
connect to the machine where marked as “Water IN”. The otherpipe, please connect to the machine where marked as “WaterOUT”.,
the other side directly into the water.
Like below:
We will provide a certain pump power cable for differentcountries, and the power cable
has been connected to the pump already before we send itout.
Get through the water chiller or the water pump, and turn on themain power.
Check if the water chiller or pump is working fine or not Ifnormally work, the green light
will be on or water will flowing between water pump and lasertube
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Chapter 4 Operation
4.1 Machine View
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1. Top lid 16. Laser power switch
2. Blow air conditioner 17. Main power switch
3. Auto focus sensor 18. Ethernet port
4. Left-up side door 19. U-disk connection port(USB)
5. Left side door 20. PC connection port(USB)
6. X-axis 21. Right side door
7. Laser heads 22. Right-up side door
8. Front door 23. Indicate light
9. Honey comb table 24. Power supply socket
10. Y-axis 25. Laser tube cover
11. Front up door 26. Exhaust hose
12. Flap protection sensor 27. Blow air port
13. Control panel 28. Water in and water out
14. Emergency stop switch 29. Manufacturer’s label 15. LEDlamp
1. Top lid
If the Top lid is opened, no data is processed. When theprotection cover is opened
during working, the motion system is stopped and the lasersource is turned off.
During processing of commands the protection cover must only beopened after
pressing the “Pause “button.
2. Blow air conditioner
It’s used for adjust that blow air amount.
3. Auto focus sensor
Used for the automatic focusing of the work table.
4. Left-up side door
Open this door for cleaning the second reflective mirror oralign that laser beam
5. Left side door
There is laser power supplier, Ammeter, TL-Timer etc. pleaseopen this door for
checking these parts, but must pay attention to the electriccurrent.
6. X-axis
The motion system is that performs the mechanical movements in Xdirection. The
X-axis is visible in the working area.
7. Laser head
Laser beam and red dot pointer are all come out from the laserhead, and the Auto
Focus switch is installed on the laser head, too. The bottom oflaser head is parallel to
the bottom of the autofocus switch.
8. Front door
Open this door for cleaning the waste after working.
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This door is locked by using two outside locks.
9. Honey comb table
The honey comb plate to be processed is put onto the workingtable. Put the material
on the working table for engraving & cutting
10. Y-axis
The motion system is that performs the mechanical movements in Ydirection. The
Y-axis is visible in the working area.
11. Front up door
Open this door for take out the honey comb table and it’sconvenient to put that material on working table
This door is locked by using inside screws and outsidelocks.
12. Flap protection sensor
This is where Open flat protection exist. Laser will stopworking once the cover is
opened during working.
13. Control panel
You can control the X-axis, Y-axis and Z-axis manually by thedisplay panel, it also
shows the working time, power, speed and the whole working timeand affords many
function options(please view this chapter 4.3 for detail).
14. Emergency stop switch
Once there’s an accident happen (laser catch fire, laser outleakage) during working, please turn off this switch immediately.It will be cut off the laser power and motion
power immediately.
15. LED lamp
It’s used for lighting the working table once turn the Mainswitch on.
16. Laser power switch
The laser power will be on while you turn it on
17. Main power switch
The laser machine will be start while you turn it on
18. Ethernet port
This Ethernet port is for connecting computer.
19. U-disk connection port(USB)
You can save the file as a U-disk File by press “SaveToUFile” onthe software, then save it to the u-disk and insert the u-disk tothe port of laser machine, then use the
control panel to select and control it to work
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20. PC connection port(USB)
This USB is for connecting computer.
21. Right side door
There are laser controller, driver(Hybrid Servo Drive and MicroStepper Drive ),
power suppliers (both 24v DC and 36vDC), the main connectingcables and cooling
fan here, please open this door for checking these parts, butmust pay attention to the
electric current. if you need to repair, please contact withprofessional maintenance
staff.
22. Right-up side door
Maintenance for the Emergency stop button if required
This door is locked by using outside locks.
23. Indicate light
The light is always keeping green color while the laser does notwork or working but
the lid is closed.
The light will turns to red color while the lid/cover is openedduring working.
24. Laser supply socket
To connect the main power and the extend power according thelabel information. And
in the main power socket have the fuses.
25. Laser tube cover
There are installed the laser tube, red dot pointer device, beamcombiner and the first
reflective mirror mount.
26. Exhaust hose
This is for installing the exhaust device.
27. Blow air port
This port is for connecting hoses of the air compressor.
28. Water in and water out
Both ports are for connection with water pump or waterchiller.
29. Rear door
There are installed cables banks etc. please open this door forchecking these parts,
but must pay attention to that electric current.
30. Manufacture’s Label It’s Show you the laser information likeserial number or manufacturing date etc.
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4.1 ON/OFF Switch
The mains and the laser supply power ON/OFF switch
The following conditions must be fulfilled for correct startup:
Unrestricted freedom of motion of the mechanics
No materials under the engraving table
Protection covers closed
When turn on the power of machine, and note that turn on themain switch first and then
the laser supply power switch
If all covers are closed, immediately after being switched on,the device starts the
referencing process. When the referencing process is completedcorrectly, an acoustic
signal sounds and the device is ready for operation. Theoperation panel will display the
home screen when the laser is completed resets.
Before switching on the device, the user must make sure that noobjects
of any kind are located inside the operating space, which couldlimit or obstruct the
mechanics of the device.
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4.3 How to use the TL-Timer
The TL-Timer is an additional tool for laser machines.
It will control laser machines periphery like exhaust fan, airpump, warning lights,
pneumatic lifts, electrical locks and lost of other stuffautomatically.
This will increase the ease of use of your laser machine.
Please note the different types of connection, which makes theTL-Timer able to work with
each kind of laser controller.
Operation:
Normal use:
The TL-Timer gets activated by a work status signal from lasercontroller and an
open/close signal from the lid.
When the laser is working with the lid is closed, the second redLED and third red LED
lights up and 2 relays will be activated until the signal fromcontroller gets turned off.
Without control signal the 2 relays will stay turned on until agiven delay time has expired.
When the laser is working with the lid is opened, the first redLED light will be on and the
relay will be activated until you closed the lid.
Each relay has a freely adjustable delay time from 0-99seconds.
Set up delay time:
Enter “Set” switch once. The red LED will blink and the displaywill show you the delay time in second for the first relay. A redLED close to the active relay will show you. Which
one is active?
The display does show the delay time in seconds. By pressing“down” or “up” you can change the value. By holding a switch downfor more than 1 second the value will
increase or decrease automatically.
By pressing “Set” you can switch to relay number 2 now andconfirm the delay time for this one.
For changing delay values for 3rd
and 4rd relay you have to press “Set” again.
When 4th relay is active and you press “Set” again, the TL-Timerwill turn back to normal
operating mode, the red LED will stop blinking, but the blue LEDwill be still keeping on
After turning of power the TL-Timer will remember thedelay-time-values, you did enter
before.
Relay-Output:
Each of the 4 relays offers an opening and closing switch withcurrent capacity of max.
8 Amps and a power capacity of max. 1000W.
Higher loads must be controlled by using a power contactor.
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About TL-Timer controller interface and buttons description
1 Interface 1，connection with warning light ，delay time is setto 0 second Factory default
settings, change it if required
2 Interface 2，connection with air pump，delay time is set to 5second Factory default
settings, change it if required
3 Interface 3，connection with exhaust fan，delay time is set to15 second Factory default
settings, change it if required
4 Interface 4，spare interface，users can connect the relevantequipment if required
5 LED lights display，set the delay time for viewing eachinterface and enter
6 ”UP” button to increase delay time 7 ”DOWN” button to reducedelay time 8 ”Set” button to confirm your setting 9 Interface 9,”lid state” interface 10 Interface 10, “Working state” interface 11:Interface 11, 5V DC voltage power interface
12: upgrade interface
13: auto and manual
Where the TL-Timer is installed with Thunder Laser machine,please refer to the pictures
as bellows:
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4.4 How to replace the 4 inch and HR laser head
1 How to replace the 4 inch laser head
1. Move the table down till there’s enough space to take thestandard head out and install the 4” laser head.
2. Separate the standard head mount, like below:
separate the auto focus port take out the mount mouth
loosen the screw
take out the air hose
3. Install the 4” laser head like below:
4” laser head reinstall the auto focus assemble the nozzle coneto the 4” head fix the laser head
connect the air hose,
Tips: If there’s no Auto focus for your machine, then no need todeal with it.
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2 How to replace the HR laser head
1. Move the table down till there’s enough space to take thestandard head out and install the HR head.
2. Separate the standard head mount, like aboveinstructions.
3. Install HR head, like below:
fix the head
connect the air hose.
Tips: Since HR head is sensitive for focus distance, it’ssuggested to adjust the
focus by manual rather than auto focus.
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4.5 How to adjust focus distance by manual or auto
1). If there’s no auto focus function for your machine orthere’s fault for your auto focus, you can refer to belowinstructions about how to adjust focus by manually:
1. For standard laser head:
find the 6mm Acrylic Focus Tool for help to adjust the focusdirectly like below:
Working Table
Material
Focus Tool
If the focus tool is not the best one for your material, you canuse the focus ruler for help
like below:
Working Table
Material
Focus Ruler
Please note that the limit line of the head, this limit lineindicates the max height of laser
head, and keep the limited line inside the laser head mount. Soas to protect the laser
head from crashing into the honey comb table while z-axis doesreset/auto focus
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2. For HR laser head
Since HR head is very sensitive for focus distance, thus we’vetested and made a special focus tool (with a best distance) foreach HR head, like below:
Working Table
Material
The Best Focus Distance
Focus Tool
Please note that the limit line of the head, this limit lineindicates the max height of laser
head, and keep the limited line inside the laser head mount. Soas to protect the laser
head from crashing into the honey comb table while z-axis doesreset/auto focus
3. For 4’’ laser head 4” laser head is not so sensitive forfocus distance; you can set the distance about 10mm with the helpof focus ruler
Working Table
Material
Focus Rule
PS: Please keep the 4’’ laser head to the max height of laserhead
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2) If there’s Auto Focus function for your machine, you canadjust the focus by auto, 1. Reset Z-axis.(Z-axis will move upuntil touch the Auto focus switch(or the machinery
limit switch), here the coordinate: 0.0 ) please refer to Pic1.
2. Set a correct focus distance, please refer to pic 2
3. Select “Auto focus” on display panel, then the table willauto focus directly, please refer to pic 3.
1
2
3
PS: please do not use “auto focus” function while laser head
is HR laser head or 4’’ laser head.
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4.6 How to use the display
4.6.1 Function of the Buttons
Arrow buttons: control the movement of the laser
head.(also can be used to change the parameters in the controlpanel)
Z/U button: The Z/U key can be pressed when the system is idleor the work
is finished. On pressing this key, it will show some entries inthe interface, each entry
includes some functions, Z axes move, U axes move, each axes togo home etc.
Reset button: reset the machine.
Laser button: single press to draw a dot, press and hold todrill a hole.
Speed button: Set the speed of the current running layer, or setthe
direction keys’ move speed.
Min-Power button: Set the min laser power of the current runninglayer.
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